RINSING-FILLING-CAPPING MONOBLOCKS -FMT/FMA PRO

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These mechanical but highly automated machines have been designed for large-scale packaging and offer a wide range of options to combine different functions in a flexible manner, depending on the needs of each customer. Great efforts have been made to create extremely reliable and suitable equipment for long work shifts with minimal and simple maintenance.

Rinse
The bottle is taken by the neck by a clamp, to be quickly rotated by means of a gear-rack system. The speed of this system allows for longer treatment times in relation to the number of tweezers. The injector penetrates the neck of the bottle about 75 mm; this depth ensures the absence of turbulence in the neck of the bottle and therefore ensures the effectiveness of the blow. The injector acts only in the presence of the bottle, without any contact between the bottle and the bottle itself.  The injection of water, previously microfiltered, is followed by an injection of air, also previously microfiltered. The water and air circuits are totally separate. The forced drain alternated to the drain by gravity, allows a better evacuation of the water being minimal the remaining residue in bottle and the consumption of air. The rinsing liquid can be recovered in a closed circuit. This allows the machine to not be wet under normal conditions and allows the recirculation of the rinse solution or the use of the same product for rinsing. Easy sterilization.
The rinsing can also be provided in an electro-pneumatic version.  Through the touch panel it is possible to adjust the times and the phases of water injection, air blowing and drainage. 

Desaeration & Injection Inert Gas (Optional)
A high vacuum pump eliminates approximately 90% of the air contained in the bottle, after which it is filled with inert gas. Normally the gas used is nitrogen, or alternatively CO2 can be used or a mixture of nitrogen-CO2. A double deaeration can be envisaged to achieve an even better result, which will mean greater gas consumption.  Thanks to our special filling valves (patented), the same atmosphere created in the bottle will be formed in the tank.  Due to the effect of the deaeration the mean oxygen level during the filling descends from 0.70 mg to 0.08 mg of oxygen per liter of wine. The deaeration station is equipped with a series of false bottles, which allow easy sterilization in closed circuit.  These false bottles are always present in the machine and can be easily placed in a washing position

 

Filling
The T-series are extremely robust, simple and easy to sterilize machines. The product feed is central from below, which decreases oxidation, and above all guarantees a total emptying of the deposit. The deposit has been completely manufactured with machine tools, polished inside with mirror finish and conical bottom, guarantees easy cleaning and complete emptying. The lid has also been completely manufactured with machine tools with mirror finish: the mechanical fixing of the lid offers a perfect hermeticity. An analog probe regulates the level in the reservoir and manages both the power valve and an inverter power pump. The height regulation of the filler is electrically managed by automaton (PLC).  The centralized level adjustment and the introduction of the false bottles are done manually. The lifting of the plates of the bottles, which are extremely robust, are actuated by spring and the descent by means of a cam.
The filling valve (patent) limits both the passage of wine and the emission of gases; therefore, the liquid contained in the storage is only in contact with the air contained in the bottle. 2. Both oxidation and sterilization benefits: filling valves can function indiscriminately due to gravity and mild depression.
The best way to start filling vacancies 
Ensure that there is no water leakage, even if the ink committee is in an unsatisfactory state. 
Our valves are not resistant to mild depression, because there is no oxidation, pollution, or aromatics reduction without introducing air into the tank.  From the nozzle's point of view, the level regulation varies from 30mm to 90mm. The accuracy of the loading level is ± 1 mm. 

Neutron gas injection (optional)
The effect of injecting neutral gas before loading into the chamber is to greatly reduce the oxygen in the neck of the exhaust pipe after loading. Filled with 60mm and 45mm caps, the contents range from 1.40mg to 0.25mg/l cork bottle, and from 1.80mg to 0.39mg/l for ROSCA 4295 bottle. The syringe goes into the neck of the bottle, and when it reaches the liquid level, it stops and starts spraying gas. The opening of the charging valve is managed by the PLC which controls the gas injection time. During the rise of the syringe, continue the injection to completely replace the air in the neck. The syringes are cleaned and disinfected with a specific quick hook bottle included in the supply. The washing solution must be introduced from the same gas pipe, then led out of the false bottle, and then discharged.

lid
One or more top cap towers can be used, depending on the size of production, one or more tops can be used, such as cork from Las, cork from Champagne, crown plug, twist off with crown belt, aluminum cap with Ropp, pressure plugPlastic doughnuts, plastic and aluminum composite coverO according to the requirements of each project.

 

 

   

3652

frequency modulation

4052

frequency modulation

5052

frequency modulation

6052

frequency modulation

8052

frequency modulation

10052

frequency modulation

12052

frequency modulation

rinse

N

15

16

20

24

28

36

40

hesitate

(optional)

N

4

4

4

6

6

8

8

pack full

N

18

20

24

36

44

54

54

Gas injection

(optional)

N

4

4

4

6

6

8

8

Hood

N

3

3

4

5

6

8

8

lid

N

3

3

4

5

6

6

8

Maximum production.

BOTT/H

4000

4500

6000

6000

9000

12000

16000