ELECTRONIC RINSING-FILLING-CAPPING MONOBLOCKS - E LP PRO

$0.00

monoblocks rinse-filler-capper of the series E-LP represents an evolution of high technology for the bottling of liquids alone or with a low content of CO2 and only slightly sparkling.The models of this series are equipped with the new valves electro-pneumatic ONLY. The satisfaction of our customers confirms the success of this valve, electro-pneumatic, patented all over the world. The characteristics of the valve are the following:

- working pressure 0 to 2 bar
- filling level of from 25 to 100 mm from the edge
- filling accuracy ± 0.5 mm
- minimum level of oxidation
- ease of sterilization,

it Is a valve ideal for the bottling of products is very heterogeneous, as for example wines, slightly sparkling wines, still wines and other food products that require great attention to the degree of oxidation, the formation of foam and the conditions of sterility.


Rinse
The bottle is taken by the neck by a clamp, to be rotated rapidly by means of a system of gear-rack. The speed of this system allows you to have treatment times longer with respect to the number of tweezers. The injector penetrates into the neck of the bottle about 75 mm; this depth ensures the absence of turbulence in the neck of the bottle and thus guarantees the effectiveness of the blow. The injector acts only in the presence of the bottle, and there is no contact between him and the own bottle.  The injection of water, microfiltered previously, is followed by an injection of air, also previously microfiltered. The water circuits and air are fully separated. The dripping is forced alternated when drained by gravity, which allows a better evacuation of the water being minimum for the residue remaining in the bottle and the air consumption. The liquid rinse can be recovered in a closed circuit; this allows you to not dip the machine in normal conditions of use and allows for the recirculation of the rinsing solution or the use of the same product to the rinse. Easy sterilization.
The rinser can be supplied in a version electro-pneumatic.  Through the touch panel it is possible to adjust the times and the phases of injection of water, blowing of air and drainage. 
 

Filling
The valves of the series L-HP electro-pneumatic machines are extremely robust, complete, and extremely easy to sterilize. The power of the product is central from the bottom, which decreases the oxidation, and especially ensures total emptying of the tank. The deposit of type void to all models and polished internally with mirror finish and conical bottom ensures easy cleaning and complete emptying. The cover, also polished to a mirror, guarantees the water-resistance thanks to its system of mechanical fixing. The probes analog regulate the level in the reservoir and manage both the solenoid valve power supply as a possible pump power with an inverter.  The height adjustment of the filler is power managed by automaton (PLC). The setting of centralized level is done electrically and automatically. The connection and the deconexión of the false bottles are performed manually and singularly. The piston lift of the cylinders are pneumatic with back to cam and lubrication automatic. The filler can be connected to a CIP machine for the sterilization cycle. 
All models can be produced in the version HP for the bottling of liquids, sparkling with a pressure of from 0 to 8 bars or in version LP for liquids tranquil or slightly sparkling with a pressure of from 0 to 2 bars. 

Advantages
1. Filling Flexible. All the parameters of work, such as the empty bottle, working pressure (from 0 to 2 bars), partial opening, fill level (25 à 100 mm) and cycle of degassing are set in the control panel and can be adjusted without manual intervention by the user.  In fact it is possible to change product type of filling in easy and fast way. The opening of the passage of the liquid may be divided by a time of filling with a high flow and to keep a lower flow.  This solution has many vantages in the filling of products with characteristics that are hard preventing the formation of foam and helping the accuracy of the level. 
2. Automatic and centralized level, with adjustment range, even with the machine in operation, from 25 to 100 from the mouth bottle. The shape of the valves help to reach the level that with the use of the operation level is between the tolerance of ± 0.5 mm. 
3. Construction of Dual Channel. The closed channel filling channel and the return gas allows to obtain accurate even without leveling. The employment level is anyway recommended because it decreases the amount of product in the it canl return gas with advantages in the beginning of the filling of the bottle next. If the client does not like the return in the tank of that minimum quantity of product, we advise you to choose the solution E2 with a return gas in a separate tank. The closed return channel gas has many advantages in phase desgaseificación with a positive effect for products sparkling. 
4. Fake Automatic Bottle. Automatic positioning and simultaneous of all of the fake bottles, always placed on the edge of the machine (from 20 taps). The false bottle GAI, under the tutelage of a patent specifies, improves the sterilization because the discharge can be open or closed depending on the circuit that it is necessary to clean. 
5. Safety of the Sterilization Cycle. The valves start electro-numático coupled with false bottles with circuit download allow you to create streams of cleaned, well-established and therefore effective for each circuit on the filler. The CIP machine is strongly recommended in order to gain time and to the security of the sterilization cycle. 
6. Repetition of Operation. The filling cycle, managed by phases time, it ensures the repetition of the operation, regardless of variations of speed in the production line. The work phases can be amejoradas and customized according to the product that is necessary to bottle amejorando the quality of work and productivity. The times are set in seconds, décimales and hundredths, with a repetition of 1 / 1000th of a second. 
7. Control of Presence of the Bottle. The proximity of each filling valve, guarantees the real presence of the bottle and allows the beginning of the filling cycle exactly when the bottle is fastened in the cone of centered. 
8. Translator of Pressure. The trasductor pressure of each filling valve allows control of the pressure in the bottle to control the correct development of the filling cycle and to notice possible malfunctions. The made controls allow you to note if the vacuum is not enough, if there is a bottle exploited if there is a lack of tight in the cone, the development of the pressure in the bottle phase of desgaseificación and the operation of each filling valve. 
9. Construction with Four Pneumatic Valves. Use of four valves electro-pneumatic to send individual circuits 1. Vacuum, 2. Gas in tank, 3. And level 4. Desgaseificación. In regards to the systems with the use of three valves, it is possible to add the valve for the gas taque which allows the compensation of the pressure in the bottle without the use of the return channel gas (that prevents the dew drops of product in the bottle).  The commissioning of the valve, electro-pneumatic and power connections close to the filling valve to reduce the volumes of the tubes with advantages in the consumption of gas, the productivity, the ease and safety in sterilization of the machine. 
10. To save the Format. The cycle of filling can be adjusted through the control panel without manual intervention on the filler. Keeping the cycles let employees change operation format is more simple and quick. It also guarantees a production more uniform. 

Injection of Neutral Gas (Optional)
The injection of neutral gas prior to the sealing has the function of dramatically reducing the presence of oxygen in the neck of the botilla after the filling. With the filling level of 60 mm and the plug 45 mm is passed from 1,40 to 0.25 mg of oxygen per litre of wine with sealing of cork and of 1.80 to 0.39 mg of oxygen to capped thread 4295. The nozzle enters the neck of the bottle and when it reaches the level of the liquid is stopped and starts the injection of gas. The opening of the electro-pneumatic valve is managed by the PLC which controls the time of gas injection. During the ascent of the injector, continue the injection to complete replacement of the air contained in the neck. The injector is washed and sterilized with a fake bottle-specific quick-hitch included in the delivery. The washing liquid must be introduced through the same tube and gas comes out for the fake bottle and then be taken to the download. 

Covered
Available with one or more turrets of capping which may be of one or more heads according to the production for the application of various closures of different dimensions such as corks flush, corks for champagne, crown corks, crown corks twist off caps, aluminium ropp, plugs, pressure caps threaded plastic caps combination of thread, plastic and aluminum clothes according to the requirements of each project.
 

    3032
RELP
3632
RELP
4032
RELP
5032
RELP
6032
RELP
Tweezers Rinse Not. 12 16 16 20 20
Valves Filling Not. 20 20 24 28 32
Heads T1 Does Not. 1 3 3 4 4
Heads T1 Does Not. 1 3 3 4 4
Production max. bph 6.300

 

4.500

 

 

4.500

 

6.000 6.000

 

    7032
RELP
8032
RELP
10032
RELP
12032
RELP
15032
RELP
Tweezers Rinse Not. 24 28 36 40 48
Valves Filling Not. 36 40 48 60 72
Heads T1 Does Not. 5 6 8 8 10
Heads T1 Does Not. 5 6 8 8 10
Production max. bph 7.500 9.000 12.000 12.000 15.000